Tip Technologies, Inc.

TIPQA Gage & Tool Modules

TIPQA™ – Gage & Tool Tracking Module (GT) automates procedures for calibration and tracking over the use of tools and gages. Users can scan bar-coded serial numbers on tools and gages as well as employee ID numbers to locate, issue, return, calibrate, and report on tools and gages. GT also includes an inventory control system for tracking consumable materials and eliminates the possibility of lost paperwork. The system improves accuracy by validating data entry against master records, and speeds the processing of gage and tool tracking information.

TIP QA Gage and Tool Modules
Accurately Track Tooling Throughout Manufacturing Cycle

Main Functions

  • Durable Tool Inventory Tracking
  • Calibration Recall
  • Automated Email Notification for Tool Check In and/or Calibration Recall
  • On-line Calibration Steps and Instructions
  • Skill Level Functionality For Inspections Steps
  • User Definable Test Station Hierarchy
  • Manufacturing Usage Tracking
  • Consumable Tool & Reorder Point Tracking
  • Tool Location Tracking
  • Tracks Tool Repair History

Challenges Addressed

  • Lack of Visibility for Tools Due Calibration
  • Exhaustive Effort Required to Pinpoint Material Inspected with Out of Calibration Tools
  • Inability to Track Who Has Which Tools
  • Customer Owned Tooling Difficult to Locate/Track
  • Calibration Recall Not Automated
  • Multiple Gage and Tool Tracking Databases in Existence

Key Features

Benefits

Integrated with Receiving and In-Process Inspection

Helps insure that only calibrated tools are available for production.

Rapid Determination of Tool Availability

Provides the capability to view current tool status to determine availability.

Automated Recall System


Eliminates need for manual recording and/or maintenance of tool recall schedule.

Automated Overdue Tool Check-In Notification


Provides automatic notification to assignee when tools are overdue for check in. Additionally, if needed can provide escalation notice to supervisors when warning notice is ignored.

Automated Scheduling of Calibrations

Provides automatic recalibration schedule based on completed calibrations.

Automated Calibration Frequency Adjustment

Provides capability to automatically adjust frequency between calibrations based on good/bad calibration results.

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